![]() ![]() Next, standardize means that all processes in a workstation are standardized. Shine means that the workplace is kept in a clean and orderly manner. For example, tools that are used frequently are placed close to the work station while tools that are used less often are placed in storage further away from the work station. Set-in-order means that all necessary items are placed in locations that minimize waste of motion. The act of sorting means that all unnecessary tools and other items are removed from the workplace. 5S Stands for: Sort, Set-in-order, Shine, Standardize, Sustain. Actually, it is a framework to create and maintain your workplace. It is an organized approach to housekeeping that ensures tools, parts and other objects are in known, optimum locations. The purpose of 5S is to reduce wasteful time and motion at a micro-level. Of all the Lean Techniques, 5S is the one that is focused on organizing. Poka-Yoke is one of the most important Lean techniques. Its older name is Baka-yoke (foolproofing). It employs visual signals that make mistakes clearly stand out from the rest. Poka-Yoke is also known as Mistake-Proofing – the Japanese approach to “Mistake Proofing” in all aspects of Lean Manufacturing, Customer Service, etc. An example is an automotive gasoline tank cap having an attachment that prevents the cap from being lost. It uses a wide variety of ingenious devices to prevent mistakes. ![]() The purpose of Poka-Yoke, the second of the Lean techniques, is to prevent the occurrence of mistakes or defects. The word Kaizen means “Continuous Improvement.” It comes from the Japanese words “kai” which means “change” or “to correct” and “zen” which means “good.” Lean Techniques #2 Poka-Yoke KAIZEN was created in Japan following World War II. Kaizen is a generic Japanese word for improvement or making things better. The purpose of KAIZEN is to improve work processes in a variety of ways. In this article, will be going over 8 different Lean Techniques. What is Power BI? We have brand new course offers for you to learn Power BI:Īttend our 100% Online & Self-Paced Free Six Sigma Training. ![]() You can read more about Lean Project Management. Lean is part of the Six Sigma approach to problem-solving as eliminating waste goes a long way to solving problems in any process. Because Lean methods and the Six Sigma method go hand in hand. Free Six Sigma Green Belt Certification trainings briefly discuss Lean Techniques. The reality is that Lean techniques can be used in any environment that uses processes. Lean techniques are typically used in a production environment, and most examples in Lean training courses will focus on applying Lean techniques in these kinds of processes. Lean management is one of the top tools that eliminate types of waste in any process. ![]()
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